Shadowing practice: The Insane Engineering of James Webb Telescope
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- I don't think it is very useful to speculate on what God might or might not be able to do.0:01
- Rather, we should examine what he actually does with the universe we live in.0:09
- All our observations suggest that it operates according to well -defined laws.0:17
- This laws may have been ordained by God, but it seems that he does not intervene in the universe to break the laws, at least not once he had set0:25
- the universe going.0:35
- In the cauldron of the early universe, no light could escape the dense, opaque fog of primordial gas.0:37
- As this cosmic soup of atomic particles began to cool down, hydrogen atoms began to form, leading to the universe's first bright, violent new stars burning through the fog that0:45
- once blocked all light from escaping the expanding universe.0:58
- Some of these early photons have travelled unhindered through the vast empty expanse of space for 13 .5 billion years, and will reach their final destination here on the man1:03
- -made detectors of the James Webb telescope.1:17
- A space odyssey coming to an end because of the curiosity of humans.1:20
- The James Webb telescope is going to give us our first detailed glimpse of this early universe from which we and everything we know was born.1:25
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- The James Webb telescope is a $10 billion endeavor, an endeavor that has eaten into NASA's limited budget, consuming one -quarter of NASA's entire astronomy budget for years.1:36
- And in the early hours of a tenuous launch date of December 24th, this $10 billion gamble will launch aboard the Ariane 5 rocket, a European heavy -lift launch vehicle1:48
- from the European spaceport Kourou, French Cayenne.2:01
- Astronomers, physicists and enthusiasts alike will look on with nervous excitement as this rocket carries the next generation in human curiosity.2:05
- This is the insane engineering of the James Webb Space Telescope.2:15
- The combination of technologies required to make the James Webb telescope possible are unique to this time period in human history.2:25
- The launch vehicle, the image processing, the electromechanical systems, the cooling systems, the mirror and the sun shield.2:35
- This endeavor is the culmination of not just decades of work from the engineers and scientists at NASA, but thousands of years of work of our ancestors.2:42
- The materials and engineering required to peer back 13 .5 billion years into the re -ionization epoch are a punctuation point in human history, that we, the human race, should2:53
- be celebrating and watching with bated breath together.3:08
- The launch will take place here in French Guyana, a spaceport ideally located on the Earth's equator, to give the James Webb telescope an extra push towards its final destination.3:11
- The James Webb telescope will not be in orbit around Earth like Hubble.3:23
- It will be launching to a destination 1 .5 million kilometers from Earth, Lagrange Point 2.3:28
- Lagrange points are special points in space where small objects like satellites can stay more or less in the same position relative to the gravitational bodies that they are travelling3:35
- with.3:47
- This happens because the gravitational pull from the two bodies precisely equals the centripetal force required for the object to move with the gravitational bodies.3:48
- Like little parking spots in space that allow satellites to sit in a relatively stable position while using a minimal amount of fuel to stay there.3:58
- There are five Lagrange points between the Sun and Earth.4:09
- L1 lies between the Sun and Earth.4:12
- It's extremely useful for Sun observation satellites.4:15
- However, the nature of the James Webb telescope's job wants it to avoid the light from the Sun as much as possible because it is an infrared telescope.4:18
- Infrared is heat and the heat emanating from the Sun would completely saturate its sensors and make observing the cold, distant past impossible.4:29
- So, it will be launching to L2 located about here.4:39
- Here the telescope can turn its back to the Sun, Earth and Moon which will stay in the same position, nicely lined up behind the telescope thanks to Lagrange Point4:45
- 2's unique physics.4:56
- In order to operate correctly, the dark side of the telescope needs to operate at minus 233 degrees Celsius.4:58
- Without a way to block out the heat from the Sun and Earth, the telescope would be scorched at 83 degrees Celsius, nearly hot enough to boil water.5:07
- This is a huge amount of heat to block and to do this, the James Webb telescope will carry a massive shield on its back like a tortoise.5:17
- And making such a device is a very, very tough problem.5:26
- That's Mike Mencel, mission systems engineer for the James Webb telescope.5:32
- We had to map every heat flow to make sure that we do not let any heat leak through from the hot side to the cold side.5:38
- To make sure that that sunlight which is dumping approximately 200 ,000 watts of power on to the, on to the, on to the, in our direction.5:47
- We only want less than about a watt of that to make it through to the telescope so that it passively cools down to those temperatures.5:57
- Preventing that heat transfer is, as Mike said, a very tough job.6:07
- Heat can transfer in three ways.6:13
- Conduction where heat is transferred from atom to atom in direct contact with each other like heat traveling down a copper pipe.6:15
- Convection where heat is transferred from the physical movement of atoms.6:24
- And radiation where heat is transferred by electromagnetic waves.6:29
- In the vacuum of space, convection isn't a concern.6:33
- So that leaves conduction and radiation as methods of heat transfer.6:38
- Let's see how the James Webb telescope is managing these.6:43
- First, material choice.6:47
- The sun shield needs to be light, strong, resistant degradation from solar radiation, dimensionally stable across a range of temperatures and reflective.6:50
- That's a long shopping list of requirements and Captain, a type of high performance plastic, manages to check all the boxes.7:00
- Each layer of the Captain's sun shield is incredibly thin.7:09
- Layer one, the layer closest to the sun is the thickest at 0 .05 millimeters.7:13
- While the next four layers are just 0 .025 millimeters thick.7:19
- Captain by itself is actually transparent, which isn't a fantastic trait for a sun blocking heat shield.7:23
- Thankfully, the wonder material that is Captain can be easily coated in other materials.7:32
- Each layer is coated in a 100 nanometer thick coating of aluminium, giving the sun shield its reflective appearance.7:38
- This reflective quality helps prevent heat transfer through radiation by simply bouncing that radiation back to space.7:45
- And with the gaps between each layer, the heat that is absorbed can easily transfer through conduction or convection, taking advantage of the highly insulating vacuum of space between each7:54
- layer.8:07
- Heat could still transfer between each layer through radiation.8:08
- The outermost layer will gain heat and start glowing with infrared radiation, just as we see through an infrared camera.8:12
- In order to prevent this, the sun shield has some clever engineering designs.8:21
- The layers are angled relative to each other to ensure the reflected radiation between each layer is funneled outwards to space, ensuring that each layer gradually reduces the temperature as8:26
- it gets closer to the critical components in the instrument bay.8:40
- The layers gradually get smaller in area from layer 1 through 5, ensuring the mirror only has a direct line of sight with the coldest layer at all times.8:44
- Layer 1 itself is also coated in a special silicon coating 50 nanometers thick, giving it this pink appearance.8:56
- Silicon was used because it has high emissivity, simply meaning it emits a lot of energy it absorbs out as thermal radiation, meaning the material will not hold onto its9:04
- heat, which would give it time to conduct through the structure of the spacecraft to areas we want cool.9:17
- This high emissivity silicon coating is applied to layer 1 and 2, the two hottest layers, helping them send their heat back out to space away from the spacecraft as9:23
- fast as possible.9:35
- These design choices are what allow the heat shield to maintain the massive heat differential between the hot and cold side, but blocking heat is just one challenge.9:37
- That's one of the bigger challenges, along with just designing a deployment system that does this complicated, you know, unnecessary unfolding reliably and correctly.9:48
- In order to fit inside the fairing of the Arian 5 rocket, the sun shield has to be folded and stowed before launch, leading to some incredibly complicated mechanics to10:02
- ensure it unfolds correctly when game time arrives.10:14
- Deploying things in space is always difficult, but when you're deploying rigid structure, that's generally what us engineers would call deterministic.10:18
- That's relatively easy.10:28
- Membranes and cables are almost inherently non -deterministic.10:30
- And if you want to, you know, have, describe or illustrate what that means, try pushing on a string.10:33
- You know, the string will move, but if I ask you to determine the shape that it will assume, you will have a very, very hard time doing that.10:39
- So to control these almost non -deterministic things is, takes a great deal of effort, a great deal of trial and error.10:48
- And even after we're done getting it, you know, getting the design right, the one thing about the sun shield, it's almost like a parachute, or it's very similar to10:57
- a parachute.11:06
- You know the parachute will work, but it's also only as good as the very, very last time you fold it.11:08
- And you're going to find out whether you folded it correctly or not when you use it.11:15
- The unfolding process will begin a few days after launch, not too far from Earth, starting with relatively simple mechanisms with the solar panels and communications antenna deploying.11:21
- The truly nerve -wracking process begins on day seven, as the spacecraft is coasting towards L2.11:33
- There are over 300 single points of failure in this unfolding sequence, 300 chances for a $10 billion 25 -year project to end.11:39
- 107 pins holding the sun shield together have to be released on cue to allow the system of pulleys, motors, cables, bearings and springs to begin unfurling the sun shield11:50
- into its precise, complete shape.12:02
- This process will take three days, and once complete, the optical components will unfold and lock into place, completing the transformation process, but we are most certainly not in the12:04
- clear.12:17
- The likelihood of the tennis court -sized sun shield being struck by micro meteorites is fairly high, and because this is a thin layer of plastic stretched out under tension,12:18
- a small tear caused by an impact could cause a runaway tear ripping through the whole sun shield.12:29
- To prevent this, ripstop seams have been moulded into the sun shield, which will arrest terraces and keep them confined to a single portion of the shield without compromising structural12:36
- integrity.12:48
- The film has also been carefully moulded with corrugations and other shapes to stiffen and shape the shield as needed.12:49
- This passive cooling system helps tremendously, ensuring the dark side of the telescope is shielded from the sun's heat, keeping its sensitive heat -detecting instruments at 40 degrees Kelvin, about12:56
- minus 233 degrees Celsius.13:09
- But parts of the telescope, specifically the mid -infrared detection instrument located here, needs to be even colder to work correctly.13:12
- It needs to be 7 degrees Kelvin, just 7 degrees of the absolute minimum temperature of the universe of 0 degrees Kelvin, and for this we need active cooling.13:22
- The James Webb telescope includes an innovative cryocooler for this purpose.13:35
- The challenge in developing this cryocooler alone was immense, costing $150 million.13:42
- Getting cold temperatures is just one small part of the design.13:49
- Vibration has to be eliminated, as the tiniest movement of the telescope could cause massive blurs in the image as it attempts to focus on objects billions of light -years13:53
- away.14:05
- That means eliminating moving parts where possible, and when that can't be done, incredibly precise machining and movement is needed to balance weights as they move.14:06
- The cooler also needs to use a tiny amount of electricity, as the telescope only has 2000 watts of power provided by its solar array, and it needs to run14:17
- reliably for years.14:28
- That means a closed -loop cycle, with our refrigerant being continually reused.14:30
- I found this explanation of the cryocooler on NASA's site.14:36
- The pre -cooler features a two -cylinder, horizontally opposed pump, and cools helium gas using pulse tubes, which exchange heat with the regenerator acoustically.14:40
- Okay, horizontally opposed pumps, with carefully balanced pistons that will cut vibration as the weights balance each other out.14:52
- But the rest of that explanation sounds like it came straight out of a sci -fi novel.14:59
- A sound wave is just a pressure wave, and pressure and temperature are directly proportional.15:04
- Higher pressure will cause higher temperature.15:10
- One way we can take advantage of this is by creating a standing wave, where the peaks and troughs of the wave are stationary.15:13
- We can do this in a closed tube, where the resonant frequency of the tube is determined by the tube's length.15:20
- Here, the sound wave will bounce off the closed end and create a region of compression and high pressure, and therefore high temperature.15:27
- This alone isn't terribly useful.15:35
- The energy and temperature in this system will stay relatively stable, left on its own.15:38
- But what if we could extract some of this heat with each cycle?15:43
- Then, on each cycle, we could gradually cool the overall system.15:48
- To do this, we need a way to pass energy out of the system.15:51
- This is done with a stack, a porous material with air gaps that allow sound to pass through it, which is placed so that it smoothly spans both the hot15:56
- region at the end of the tube and the cold region in the centre, like this.16:04
- A heat exchanger is then placed on either end of the stack, one for the hot side and one for the cold.16:09
- The hot heat exchange will conduct its heat to the centre of the sun shield, where it can radiate out to space, while the cold portion will conduct its heat,16:15
- or lack thereof, to a copper plate attached to the back of the infrared sensors to cool them to 6 .2 degrees Kelvin.16:24
- This is obviously an extreme oversimplification of the actual operation of the pulse tube cryocooler.16:33
- This is just a basic explanation of the physical phenomenon that allows it to work.16:41
- The pulse tube cryocooler is quite possibly the most fascinating part of this spacecraft to me, utilizing a simple physical phenomenon with extreme precision, allowing those infrared sensors located in16:48
- the centre of the telescope's beautiful golden mirror to work.17:01
- The golden mirrors are the most striking part of the telescope, made of 18 hexagonal segments, 6 .5 metres in diameter.17:05
- So, what's the deal with the design?17:14
- It's unlike any telescope mirror I have ever seen.17:17
- The mirror surface itself is beryllium plated in gold.17:20
- That's a unique and expensive material choice.17:25
- We need the structure of these mirrors to remain in an extremely precise shape to reflect light as desired.17:28
- They can't bend and they can't warp with temperature changes, and they also need to be extremely lightweight to reduce launch costs.17:37
- Beryllium is a lightweight metal.17:45
- With an atomic weight of just 4, it's much lighter than silica glass, a more traditional mirror subsurface material.17:48
- While being far more capable in dealing with the cryogenic temperatures the mirror will operate in, keeping its shape and not contracting so much that it ruins the carefully shaped17:55
- curves of the mirror.18:05
- While nowhere near as strong as steel, beryllium is much stiffer with a Young's modulus of 300 gigapascals.18:07
- This means that while beryllium is easier to break than steel, it's harder to deform before it actually breaks, giving it excellent dimensional stability.18:15
- On a pound for pound basis, beryllium is 6 times stiffer than steel, making it the perfect subsurface material for this mirror.18:27
- However, it is not reflective, and for that we need to turn to gold.18:36
- Gold is not the best reflector of visible light, being particularly poor at reflecting the lower frequencies of the visible spectrum, giving it its distinctive golden hue.18:42
- But, critically, it is an excellent reflector of the infrared spectrum, while being very unreactive, ensuring the mirror surface will not tarnish and lose its shine during its operation.18:53
- To reflect that light, a very thin coat, just 0 .1 micron in thickness, is coated over the polished beryllium subsurface, taking just 48 .2 grams of gold, about the19:07
- same weight as a golf ball.19:19
- A surprisingly small amount for the huge mirror, which has a collecting area about 25 meters squared, 5 .5 times larger than Hubble's 4 .5 meter squared circular glass mirror.19:21
- The mirror needs to be massive, and to explain why, I asked Mike Mensell.19:35
- Well, I could tell you how much it's collecting.19:39
- First, we're looking for stars or stellar objects or things that are approximately going to be a nanoskeleton.19:42
- And to explain what a nanoskeleton is, it's a unit of brightness.19:50
- It's very, very dim.19:55
- We're looking for among the dimmest things there are in the sky.19:56
- If I was to put a child's nightlight, puts out about 5 watts, put it on the surface of the moon and look at it from the Earth, that source19:59
- would appear to be 20 nanoskeletons.20:09
- So we're looking for objects that are one -twentieth as bright as that.20:12
- To do that, you need a big telescope.20:19
- Picture light as rain coming in.20:21
- If you want to collect a lot of rain, you make a big, wide bucket.20:24
- Well, even at the size of our bucket, 6 meters across, we're only collecting about one photon per second, one particle of light per second.20:28
- And to put that in perspective, I'll go out tonight or any night and look at the brightest star there is in the sky.20:38
- Your eye is probably collecting about 1 million photons per second from that star.20:44
- So to see these very dim things, the dimmest things there are to see in the universe, you need a light bucket that's at least the 6 meters in diameter.20:50
- One photon per second really puts things into perspective.21:02
- Mike and the rest of the team working on the James Webb telescope actually wanted the mirror to be bigger.21:07
- But the cost of launching a mirror that size between the increase in weight and limited space available inside the Ariane 5 fairing was not cost -effective.21:13
- They maximized the size with the resources available and incredibly.21:24
- Even though the mirror's collecting surface is 5 .5 times larger than Hubble's, the James Webb mirror is 62 % lighter than Hubble's massive solid glass mirror.21:29
- That is an astounding weight saving, driven by launch weight requirements to get the telescope to L2.21:40
- And the mirror is even programmable.21:49
- When Hubble first began transmitting images back to Earth, it became clear that there was something wrong with the telescope's optics.21:52
- Instead of the crisp awe -inspiring images we are all familiar with today, the early images came back blurred.22:00
- The mirror had been ground down too flat by a mirror 2000 nanometers, 1 .50th the thickness of a human hair.22:09
- But that was enough to cause the light to be focused incorrectly on the telescope's sensors.22:17
- Replacing the mirror was not an option, but Hubble was designed to be serviced throughout its lifetime, featuring modular equipment bays that allowed older equipment to be removed and replaced.22:23
- In order to correct the issue, corrective optics were installed into one of these equipment bays, like a giant pair of glasses for the $1 .5 billion telescope.22:36
- James Webb will not be serviceable.22:47
- It's simply too far away from Earth, beyond the range of any space vehicles capable of carrying humans to service it.22:50
- If there was a problem with the mirrors, that would be game over.22:59
- But the engineers were not taking chances this time, and have engineered a system capable of adjusting its focus by itself.23:02
- Each of the 18 separate mirrors can contort its shape and adjust its position relative to the secondary mirror located in the main mirror's focal point.23:11
- The weight -saving, isogrid rear side of the beryllium mirrors are assembled with a system of backplates, struts and motors that can not only adjust the mirror's rotation, but with23:23
- the center motor and these struts, the mirrors can actually change their curvature to adjust the focal point of the mirrors, a feature that could have corrected Hubble's issues from23:34
- Earth.23:46
- Once fully deployed, the telescope will begin its calibration phase, with each mirror adjusting itself until each of the 18 segments have aligned correctly with the secondary mirror.23:47
- A 0 .74 meter convex mirror, which itself has six motors to adjust its position.23:58
- These motors and control systems are so precise that the mirrors can adjust their positions in steps on the scale of wavelengths of light, creeping closer to alignment by increments24:06
- of 1 ,10000s the size of a human hair.24:19
- That is an astoundingly accurate electromechanical system.24:23
- The engineers of the James Webb telescope performed this calibration test here on Earth with an absolutely massive vacuum chamber that can be cooled down to the same temperature that24:28
- the telescope will operate at, ensuring proper focus can be achieved.24:40
- But the job to get a clear image isn't done with primary and secondary mirror alignment alone.24:45
- They focus the light onto the casagrain focus, which is located inside the aft optic subsystem, this black protrusion in the middle of the primary mirror, which blocks stray light24:52
- from entering the aperture.25:04
- In the darkness within, there are two more mirrors, one of them being the fine steering mirror, and this thing is the world's most expensive image stabilization tool.25:05
- It is controlled by the fine guiding system.25:18
- The fine guiding system is locked onto a guide star, and its job is to keep that star in the center of its field of view.25:21
- Every 64 milliseconds, the fine guiding system will send signals to the attitude control system to make adjustments to ensure the telescope stays on target.25:28
- This attitude control is done with a combination of six reaction wheels located inside the spacecraft bus below the heat shield, and with the fine steering mirror.25:40
- This mirror will constantly be adjusting itself to ensure the target of the telescope stays steady on the sensors, minimizing blur.25:51
- The telescope also has thrusters for larger position maintenance.26:00
- 191 liters of hydrazine and 95 .5 liters of its oxidizer dinitrogen tetra oxide will be stored inside the spacecraft bus that will feed 20 different rocket thrusters scattered around26:05
- the telescope.26:19
- There are eight thruster modules, two on each corner of the spacecraft bus, to aid the reaction wheels in spinning the telescope to point towards points of interest.26:21
- These 16 engines will be fed with hydrazine only, a monopropellant reaction where the hydrazine is passed over a catalyst, causing a highly exothermic reaction, breaking the hydrazine down into26:31
- nitrogen, hydrogen, and ammonia.26:44
- The other four motors are for orbital and positional control and require more power.26:47
- They will be fed by both hydrazine and dinitrogen tetra oxide.26:52
- This fuel and oxidizer mixture react hypergologically to form nitrogen and water.26:56
- Hypergolic meaning they do not need an igniter, they simply ignite on contact with each other.27:03
- Hydrazine is an excellent choice for a long lasting mission like this.27:09
- The hypergolic reaction means the motors can repeatedly and reliably fire without a point of failure causing issues like an igniter breaking.27:14
- Hydrazine is also stable for long periods at room temperature, allowing it to be stored over the expected 10 year life cycle of the James Webb telescope.27:21
- Unfortunately, that life cycle is limited to 10 years precisely because of the fuel.27:32
- Between pointing and orbital maintenance, we will run out of fuel at some point, and NASA currently has no way of refueling the telescope.27:38
- But rumors are, behind the scenes, NASA is looking to develop the technologies required to refuel the James Webb telescope before it's demise 10 years from now.27:47
- Robots capable of refueling spacecraft far from Earth is an exciting concept.27:58
- The James Webb telescope could end up teaching us many more fascinating things beyond the early stages of the universe.28:04
- It's my hope as an engineer, and after being 25 years on this job, that eventually our telescopes, the really, really, really big ones of the future, will be built28:11
- in space.28:23
- Testing James Webb, a telescope that's designed to work in space, has been a very difficult thing to do on the ground.28:26
- And I'm hoping that someday we'll be building these things in space, testing them in space, tweaking them in space, and then deploying them in space that way.28:36
- We are on the frontier of a new space age, and the James Webb telescope is a milestone on our journey towards being a more capable space faring society.28:47
- This is just one of many milestones in our brief time as a species capable of escaping our planet's gravity.28:58
- From building our incredible global positioning network, and sending satellites to the far reaches of our solar system, to visiting the moon, and building reusable rockets.29:06
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C1 Science Narration for English Listening Practice: The James Webb Telescope
This clip opens Real Engineering's breakdown of the James Webb Space Telescope, and it starts with cosmology before it gets anywhere near a rocket. The speaker, in an Irish accent, moves from questions about physical law straight into a description of the early universe: hydrogen atoms forming, first stars burning through primordial fog. This is C1 material, dense with astrophysics vocabulary and long, layered sentences, so it rewards slow, repeated listening rather than a single pass.
At 152 words per minute the pace sits below most of the catalogue, which gives you room to catch each clause before the next one starts. Nothing here is small talk. It is one voice building an argument, sentence by sentence, from a claim about God and physical laws to the specific budget and launch date of a $10 billion telescope. That structure, claim, then evidence, then consequence, is exactly what makes it worth reading aloud rather than just listening to.
The Language in This Real Engineering Clip: Formal Register, Long Clauses
Three lines from the opening show what makes this recording demanding to speak, not just to understand.
- "All our observations suggest that it operates according to well -defined laws." is one long sentence with no pause built in, so practising it out loud forces you to plan your breath before you start, the same control that helps you improve your english accent on longer academic sentences elsewhere.
- "In the cauldron of the early universe, no light could escape the dense, opaque fog of primordial gas." stacks four dense words, cauldron, fog, opaque, primordial, back to back with almost no simple ones between them. Say it slowly first, then at full speed.
- "an endeavor that has eaten into NASA's limited budget" is the one colloquial turn in an otherwise formal passage. Eaten into is an idiom for money quietly disappearing, worth saying on its own before you run the full line.
How to Shadow This Clip Line by Line for English Speaking Practice
Work through the opening in order rather than jumping to the parts that sound exciting.
- Start with "This is the insane engineering of the James Webb Space Telescope." It is short, ten words, and it sets the rhythm the rest of the clip runs on.
- Move to "The James Webb telescope is going to give us our first detailed glimpse of this early universe from which we and everything we know was born." and read it slowly enough to keep the relative clause attached to what it modifies.
- Take "In the cauldron of the early universe, no light could escape the dense, opaque fog of primordial gas." apart clause by clause, subject, verb, object, then run it whole.
- Finish the opening with "an endeavor that has eaten into NASA's limited budget" and "the vast empty expanse of space", two phrases you meet again once the launch itself starts later in the clip.
- Repeat each line five times before moving to the next one. A line you can say clean beats a paragraph you have only read once.